Advantages of Using Urethane Rollers in Industrial Applications
Many manufacturing processes depend on urethane rollers for high-stress applications. This is because these components can withstand harsh conditions and environments, making them capable of handling higher loads while being more wear-resistant than other similar materials. Making them requires vacuum casting to cost-effectively and quickly cast urethane parts without tooling.
Urethane rollers are common in industrial applications. They come in different types, such as conveyors, pinches, drives, and idlers. V-rollers, pulleys, nips, and feeds are also among the most common forms of rollers. All these products are commonly used in the following applications:
- Conveyor systems in food processing industries
- Holding large pipes for the steel sector
- Pulling boats out of the water in the marine industry
- Labeling rollers for the packaging sector
- Mailroom processing equipment
- Media sector for commercial and newspaper presses
- Recovering worn-out rollers in the machine maintenance industry
Why do these industries trust urethane rollers?
Rollers are cast urethane parts with excellent chemical, water, and abrasion resistance. This makes them stand out from components made from other materials. Urethane can stand up to extreme temperatures and can handle extra weight per square inch without breaking. Additionally, the material provides superb rebound without marring. These qualities are essential for rollers.
A cost-effective choice
Besides their functional benefits, urethane rollers are often more affordable to manufacture. Plus, their lifespans are much longer than alternatives, making them cost-effective. The material offers reliable bonding capabilities, making it ideal for re-covering existing rollers. This eliminates the need to buy brand-new rollers, ultimately helping companies save money and time.
Reliable performance
Reputable manufacturers of cast urethane parts use vacuum casting to ensure durable and reliable rollers. Unlike natural rubber rollers, urethane rollers last longer and perform better in wet environments and applications where the material can be exposed to chemicals and abrasive forces. Vacuum casting also eliminates the need for tooling to make these parts, making them more affordable to make than rubber rollers.
Do you need urethane rollers?
HLH Prototypes has experience in cast urethane parts that deliver high-quality and durable urethane rollers for industrial applications. Contact them for a free project review and discover how vacuum casting can provide quick and cost-effective rollers for your business.